Our thanks to folks at the Bay Leaf
Volunteer Fire Department, located near Raleigh, NC, for
their help with this article.
Driving down the interstate, you reach down to grab the road
map from the passenger-side floorboard. In an instant, you
inadvertently swerve onto the shoulder of the road, and your car
flips as you attempt to regain control. When your car comes to
rest, you've got a broken leg, your car is upside down and you're
pinned underneath the dashboard. In this type of situation, rescue
workers will use a set of tools commonly called the "Jaws of
Life" to cut away the car and get you out.
To extricate accident victims, firefighters
may make a relief cut to open up the vehicle's roof.
The Jaws of Life is actually a brand of tools that is
trademarked by the
Hurst Jaws of Life company, but the name is often used when
talking about other brands of rescue systems. The term "Jaws of
Life" refers to several types of piston-rod hydraulic tools known
as cutters, spreaders and rams, which are
used to pry open vehicles involved in accidents when a victim may
be trapped.
During emergencies, when a few wasted seconds can cost lives,
the Jaws of Life are brought in to remove victims from the crashed
vehicle. These devices are also used to extricate victims from
collapsed concrete and steel structures after
earthquakes.
In this edition of
HowStuffWorks,
you will learn how these simple hydraulic systems work, the
purpose of each device and how they're powered.
Simple
Hydraulics
If you've read
How
Hydraulic Machines Work, you know that hydraulic equipment is
based on a simple concept -- the transmission of forces from point
to point through a fluid. Most hydraulic machines use some sort of
incompressible fluid, which is a fluid that is at its
maximum density.
Oil
is the most commonly used incompressible fluid for hydraulic
machines. However, the Jaws of Life equipment uses a
phosphate-ester fluid, which is fire resistant and
electrically non-conductive. At a crash scene, this type of
synthetic fluid is favored over conventional oil.
In a simple hydraulic system, when a piston pushes down on the
oil, the oil transmits all of the original force to another
piston, which is driven up.
In a simple hydraulic
system, when one piston is pushed down, another piston is pushed
up.
Click on the arrow for a demo.
The Jaws of Life equipment is some of the most unsophisticated
hydraulic machinery, because there are very few parts involved in
making the devices work. In the cutter and spreader, a portable
engine pumps pressurized hydraulic fluid into the piston
cylinder through one of two hose ports. A typical Jaws of Life
machine uses about 1 quart of hydraulic fluid. An
operator-controlled valve switch controls which port the
fluid enters through. If it enters one port, the fluid forces the
rod up and opens the arms of the spreader or blades of the cutter.
The operator can then toggle the switch and cause the rod to
retract, closing the arms or blades.
A portable gasoline power unit sends
pressurized hydraulic fluid to the equipment.
In the next two of sections, we will take a closer look at the
types of equipment that are generally referred to as the "Jaws of
Life."
Spreaders
Spreaders and cutters are probably the two pieces of equipment
that most people think about when they hear about the Jaws of Life
on a news report. The powerful jaws of these machines can tear
apart most vehicles like cutting through a tin can. The
spreader is used to pull pieces of the structure apart, or it
can be inserted into the side of the vehicle to tear a section
out. The cutter, as the name suggests, is used to cut
through the vehicle like a pair of giant bolt cutters. The
mechanics of how these two devices work are very similar, and some
Jaws of Life equipment combine the cutter and spreader into one
machine.
A spreader consists of pincer-like, aluminum alloy arms
with tips made of heat-treated
steel to
provide maximum strength for tearing into a vehicle or building.
There are spreaders of different sizes, so the specifications
differ as to how much spreading force the equipment possesses or
how much space can be opened up on a vehicle. Let's look at the
ML-32 Hurst Jaws of Life spreader as an example. This
particular spreader provides:
16,000 pounds (71 kiloNewtons) spreading force
14,400 pounds (64 kN) pulling force
32 inches (81.9 cm) opening distance
Other spreaders can provide more or less spreading and pulling
force. The body of the ML-32 spreader is made out of aluminum
alloy and the piston and piston rod are made from
forged
alloy steel. When the portable engine is started, oil flows
through a set of hydraulic hoses into the hydraulic pump inside
the machine's housing. A typical power unit might be a 5-horsepower
gasoline engine that operates at 5,000 pounds per square inch (psi),
although the pressure differs in different power units. This type
of engine can run on about 0.5 gallons (2 liters) of
gas for
about 45 minutes to an hour.
This combination spreader/cutter has its
arms fully extended. Notice the cutter blades between the
arms.
To open the arms of the spreader, the operator slides a
valve switch that causes the hydraulic fluid to flow from one
hose into the cylinder, pushing the piston and rod up. This rod is
attached to linkages that are conjointly attached to the
spreader's arms. When the rod pushes up, it causes the linkages to
rotate, which opens the arms. To close the arms, the operator
moves the valve in the opposite direction, which causes the
hydraulic fluid to flow through a second hose.
The valve at the base of the
spreader/cutter controls the flow of the hydraulic fluid.
To use the spreader, a rescue worker inserts the closed
spreader arms into an opening in the vehicle or structure, such as
a door jamb. The spreader can also clamp down on a structure to
crush any material between its arms.
As you will see in the next section, cutters are very similar
to spreaders in how they operate.
Cutters
Like spreaders, cutters have a mouth that opens and closes.
However, cutters are more like big chompers that bite through
metal and other vehicle materials. If you've ever seen this device
in action, you know that it can snap a car-door post like a twig
in a few seconds. As the pressure comes down on the door post, the
cutters just snap right through it.
Cutters can be used to cut off the roof of
a car. Notice the notch above the car door.
Cutters typically have an aluminum-alloy housing with forged,
heat-treated steel blades. The piston and piston rod are often
made of heat-treated alloy steel. The cutters are used to cut or
shear through materials such as sheet metal and plastic. Most
often, they are used to cut through automobiles and other vehicles
to free trapped passengers. Like the spreader, it can run off a
gasoline-driven power unit. Jaws of Life systems can also be
powered electrically, pneumatically or hydraulically.
Instead of arms, the cutter has curved, claw-like
extensions that come to a point. Just like in the spreader,
hydraulic fluid flows into a cylinder, placing pressure on a
piston. Depending on the side of the piston that force is exerted
on, the claws either open or close. When the piston rod is raised,
the claws open. As the piston rod lowers, the claws of the cutter
come together around a structure, such as a car roof, and pinch
through it.
Cutters come in different sizes, but let's look at the Hurst
Jaws of Life ML-40 model as an example. This particular model
gives the operator:
12,358 pounds (60 kN) cutting force at the blade center
22,455 pounds (99.9 kN) cutting force at the notch
4.25-inch (10.8-cm) cuts
If you understand the operation of the spreader and cutter, the
ram is going to seem about as complex as a pair of scissors (if
scissors had hydraulics, of course). Read the next section to
learn how a ram works.
Rams
The ram is the most basic type of hydraulic system: It's
just a matter of using hydraulic fluid to move a piston head
inside a cylinder to extend and retract a piston rod. If you look
at some heavy construction equipment, like a
backhoe
loader, you'll notice that rams are used to control the boom
arm.
This cutaway shows the internal components
of a hydraulic ram.
In the image above, you can see that the piston rod that
extends outside the cylinder is actually moved by a piston head
inside the cylinder. There is fluid on both sides of this piston
head, fed by two different hoses. If the force is greater on the
blue side, the piston moves to the left; if it is greater on the
orange side, the piston moves to the right. All you have to do to
change the direction of force is stop pumping oil to one side and
start pumping it to the other.
A ram can be used to push a collapsed
dashboard forward to free a victim.
The ram's function is to push apart sections of the car (or
other structure). For instance, a rescue worker can place a ram on
the door frame and extend the piston to push the dashboard up,
creating enough space to free a crash victim.
"This is what we call a dash bow up, where the steering
wheel or part of the dash has come down on the patient. We would
actually take that [ram] and roll that dash forward," said
David Price of the Bay Leaf Volunteer Fire Department.
Hydraulics play an important part in many of the machines
around us, but none may be as vital as the equipment known as the
"Jaws of Life." These devices have been called upon to save
thousands of lives in situations where a few seconds could mean
the difference between life and death.
Thanks to http://auto.howstuffworks.com/jaws-life.htm/printable